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常见问题

中铸全自动造型机的特点以及保养方法

中铸机械全自动铸造机的特点

Features and maintenance methods of horizontal automatic casting molding machine

1、中铸机械全自动造型机采用一键式操作,无需专业工人每次完整造型只需按动一次启动按钮(不下芯工作状况下),如需下芯的工件,程序选择后,自动停止,下芯完成后,按动合模按钮后,程序自动完成。

2、省力:工人由劳作型转为技工型,减少很多体力付出。也解决招人难,人工费用高的问题。

3、设备使用普通的煤粉砂,陶土砂,红砂都可以,一般半自动造型机使用的砂就可以,对砂的要求不高。

4、模板安装:四只螺钉固定,五分钟内即可更换完毕,适应频繁更换模具。

5、铸型硬度:铸型硬度可以根据不同铸件的要求自由调节,只需调节几个参数十分方便迅速,最高可以达到85-90度。

6、铸型高度可调,节省型砂:上下压实板均可调,从而产生不同的铸型高度。

7、合型精度:造型、合型均在统一定位的模板、沙箱系统中进行,重复精度很高。

8、铸型质量恒定均一:本机采用高精度机械定位系统、微电脑、位置检测联动,整个造型过程全自动控制,无需人为因素干涉,所以造型质量稳定、均一、高效、可靠。

9、设有安全保护装置:先进的光幕保护,保证操作者的人身安全。

10、省时:每箱约32秒,每小时可以达到100箱。

11、水平分型,方便下芯。

12、铸型尺寸:710mmx610mm 610mmx510mm 650mmx550mm 520mmx420mm 各种规格,可按客户要求订做大规格机型。

1. The full-automatic molding machine of China casting machinery adopts one key operation, which requires no professional workers to press the start button (under the working condition of not lowering the core) once for each complete molding. If the workpiece needs to lower the core, the program will stop automatically after the program is selected, and the program will be completed automatically after the completion of lowering the core and pressing the mold closing button.


2. Labor saving: the workers change from working type to skilled type, reducing a lot of physical effort. It also solves the problems of difficult recruitment and high labor cost.


3. The equipment can use ordinary pulverized coal sand, clay sand and red sand, and the sand used by general semi-automatic molding machine can, so the requirements for sand are not high.


4. Template installation: four screws are fixed, which can be replaced within five minutes, adapting to frequent mold replacement.


5. Mold hardness: the mold hardness can be adjusted freely according to the requirements of different castings. It is very convenient and quick to adjust a few parameters, and the maximum can reach 85-90 degrees.


6. Mold height can be adjusted to save molding sand: the upper and lower compaction plates can be adjusted to produce different mold height.


7. Fitting precision: both the modeling and fitting are carried out in the uniform positioning template and sandbox system, with high repetition precision.


8. Constant and uniform mold quality: the machine adopts high-precision mechanical positioning system, micro-computer, position detection linkage, the whole molding process is fully automatic control, without human interference, so the molding quality is stable, uniform, efficient and reliable.


9. Equipped with safety protection device: advanced light curtain protection to ensure the personal safety of the operator.


10. Time saving: each box is about 32 seconds, and can reach 100 boxes per hour.


11. Horizontal parting for easy core setting.


12. Mold size: 710mmx6100mm 610mmx5100mm 650mmx550mm 520mmx420mm various specifications, can be customized to large-scale models according to customer requirements.


全自动造型机的结构图片


中铸机械全自动造型机的保养方法:

Maintenance method of horizontal full-automatic casting molding machine:

1、工作前检查员工之间的交接记录。

2、检查是否有异物落入机内,及时清理机内余砂,以防堵塞各输送环节造成设备故障。

3、操作工对清理效果应随时检查,如有异样应立即停机,并对设备进行整体检查。

4、密封件必须每天检查,如被损坏立即更换。

5、开机前必须检查控制柜(面板)各类开关是否在所需设定位置(包括各电源开关)然后才能开机,以免误动作,损坏电气及机械设备,造成设备损坏。

6、开手动程序,用风枪清理下砂闸板余砂和粉尘。

7、下班时先将机器复位至原点,需清理机器内余砂,确保下一班正常作业。

8、下班前对各电气运动部件进行检查,看是否松动,及时拧紧。

9、对注油点定期检查各部位加注油是否符合规定。

10、长期生产使用造型机应定期检查更换液压油,保证液压站有足够的动力完成砂型压实。

11、在生产使用过程中,应防止型砂中带有铁块进去造型机射砂筒。

1. Check the handover records between employees before work.


2. Check whether there is any foreign matter falling into the machine, and timely clean up the residual sand in the machine, so as to prevent the equipment failure caused by blocking each conveying link.


3. The operator shall check the cleaning effect at any time, stop the machine immediately in case of any abnormality, and check the equipment as a whole.


4. The seals must be inspected daily and replaced immediately if damaged.


5. Before starting the machine, it is necessary to check whether all switches of the control cabinet (panel) are in the required setting position (including all power switches) before starting the machine, so as to avoid misoperation, damage to electrical and mechanical equipment and damage to the equipment.


6. Start the manual procedure and use the air gun to clean up the remaining sand and dust of the lower sand ram.


7. After work, reset the machine to the original point, clean up the residual sand in the machine to ensure the normal operation of the next shift.


8. Check all electrical moving parts before work to see if they are loose and tighten them in time.


9. Regularly check whether the oil filling points meet the requirements.


10. Regular inspection and replacement of hydraulic oil shall be carried out for the molding machine used in long-term production to ensure that the hydraulic station has sufficient power to complete sand compaction.


11. In the process of production and use, it is necessary to prevent the iron block in the molding sand from entering the sand barrel of the molding machine.


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