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案例展示

江苏龙万机械水平全自动造型线使用案例

江苏盐城龙万机械


江苏盐城龙万机械是一家集铸造、加工的现代化实干企业,车间配套了完善的加工设备以及标准的黏土砂生产线,三台水平全自动造型机搭配两条水平造型生产浇注线,铸件年产值15000吨左右,主要铸造生产抛凡机配件、铸铁弯头管件和部分球墨铸件等。


Jiangsu Yancheng Longwan Machinery Co., Ltd. is a modern and practical enterprise integrating casting and processing. The workshop is equipped with perfect processing equipment and standard clay sand production line, three horizontal automatic molding machines and two horizontal molding production pouring lines. The annual output value of castings is about 15000 tons. It mainly produces casting machine accessories, cast iron elbow pipe fittings and some ductile iron castings.

水平全自动造型线图片


龙万机械于2019年中旬正式采购中铸机械水平全自动变频造型机550mmx650mm尺寸规格造型机砂箱高度最高可调节至460mm,搭配自动化水平造型生产线(浇注线),上图为调试初期设备安装完毕所拍摄记录。

Longwan machinery officially purchased zoomzu horizontal full-automatic frequency conversion molding machine in the middle of 2019. The height of sand box of 550mmx650mm size molding machine can be adjusted to 460mm. It is equipped with automatic horizontal molding production line (pouring line). The above picture shows the shooting record after the equipment installation in the initial stage of commissioning.


黏土砂自动造型生产线


自动化造型生产线安装完毕正式投产的现场图片以及中铸机械业务经理何小姐、中铸机械技术人员林工以及龙万机械郑厂长等相关人员合照记录

After the installation of the automatic molding production line, the photos of Ms. He, zoomzu's technical personnel, Lin Gong and Zheng factory director of Longwan Machinery Co., Ltd


水平全自动造型线图片


整线设计以常规单主机(全自动造型机)配A、B线设计,及浇注端A和冷却段B,在浇注端尾部配备拨型机构,将取掉套箱压铁的砂型连铸件拨至耐热冷却输送皮带中,保证浇注后的砂型冷却时间在60-90分钟左右,动力输出采用液压的方式,例如造型线两侧的推型装置,转运装置以及自动化机械手,压力流量可调可控,砂型转运及推进过程中运行速度更加稳定灵活。电控采用德国西门子PLC配套电控柜对整体辅线单独控制,与造型机PLC电控互联配合使用完成对砂型的循环转运和自动套箱压铁等,套箱压铁机械手自动化程度高,可将套箱压铁自动检测砂型高度,将其放置到相对的位置高度,并配个台车定位装置保证每次套箱压铁都可以做到精准无误,在设备生产使用的过程中,如需更换模具也可灵活变换,一键复位等。


The whole line is designed with conventional single main machine (automatic molding machine) equipped with a and B lines, as well as pouring end a and cooling section B. the mold shifting mechanism is equipped at the end of pouring end to transfer the sand mold continuous casting piece with box iron removed into the heat-resistant cooling conveyor belt to ensure that the cooling time of sand mold after pouring is about 60-90 minutes, and the power output is hydraulic, such as the push device on both sides of the molding line The pressure and flow rate can be adjusted and controlled, and the running speed is more stable and flexible in the process of sand mold transfer and propulsion. The electric control cabinet of Siemens PLC is used to control the whole auxiliary line separately. It is interconnected with the molding machine PLC to complete the circulation transfer of the sand mold and automatic box pressing iron. The automatic degree of the box pressing iron manipulator is high. It can automatically detect the height of the sand mold and place it at the relative position height, and a trolley positioning device is equipped to ensure each time the box iron pressing In the process of equipment production and use, if you need to change the mold, you can also flexibly change, one key reset, etc.


自动化铸造造型生产


550mm x 650mm全自动造型机完成抛凡机配件的生产造型图片

550mm x 650mm automatic casting molding machine completes the production modeling picture of the casting machine accessories


全自动自动机生产铸铁管件


造型机完成铸铁管件造型并放置覆膜砂泥芯的效果图片记录,水平分型方便下芯。


The horizontal molding machine can complete the molding of cast iron pipe fittings and place the film coated sand core. The horizontal parting is convenient for core setting.




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